Waste Tyre Pyrolysis Plant

Waste tyre pyrolysis plant cost How to convert waste tyres to useful resources Now, it is no longer a problem. With 18 years' experience in the field of tyre pyrolysis, and continuous research, development and improvement, Doing group provides the latest waste tyre pyrolysis plant which has reached a high level in technology.
The Waste tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tire pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity.
Carbon black can be used for making construction bricks with clay, and also can be used as fuel. Steel wire can be recycled into smelting plant. The tyre pyrolysis oil market price is quite high in the market, which will surely get you tyre pyrolysis plant cost back soon as well as help relieving energy crisis.

The configuration of main systems of Model C series pyrolysis plant.
PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity

FEEDING SYSTEM: Hydraulic Feeder

CONDENSING SYSTEM: Square Box Condenser

HEATING SYSTEM: Oil Burners And Gas Burners

EMISSION CONTROL SYSTEM: Water Film Deduster

DISCHARGING SYSTEM: U-Shape Screw Conveyor

Features of the waste tyre pyrolysis plant:

1. Advanced Choice
The condensing system and emission control system of Mode C series provide better performance. Therefore itâ??s more efficient on production and emission control.

2. High Emission control
Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries.

3. Quicker Installation
The more integrated design makes installation easier and quicker.

Waste tyre to oil recycling process pyrolysis plant the obtain thing as follows: 45%-55% fuel oil, 10%-15% steel wire, 30%-35% carbon black and 8%-10% flammable gas. You can get diesel from fuel oil by distillation plant.www(dot)wastetireoil(dot)com
You can get a very high profit by disposing these wastes, and also it's helpful for improving the local environment, avoid garbage pollution.
Waste tyre to oil recycling process pyrolysis plant advantages:
1. One week installation:no need to build foundation thus shorten
the construction period, 4th and 5th machine installation period is one month, 6th machine install only need one week. Also easy to move.
2. Service life: Special design inside the reactor to avoid direct www(dot)wastetireoil(dot)com

heating, so machine service life prolong to 3-5 times and the heating energy can realize 100% utilization.
3. De-dusting system: "Four in one" de-dusting system can reach
European standard, 100% environmental friendly.also no need building the water pool, saving cement, brick cost, saving time.
4. Cooling system:
A. 36 meters cooling condenser pipe, inner each pipe have 4 small pipe, cooling performance is very good.
B. "Four in one" condensing systems.
Waste tyre to oil recycling process pyrolysis plant final product application
Fuel oil
1. As the fuel material used in Cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.
2. Final diesel come out from our distillation plant and deodorant
& decolorant can be used in diesel generator.
3. Used in diesel powered cars, such as vans, truck, tractor, etc.
4. Use as heating oil, industrial and home.
Carbon black :www(dot)wastetireoil(dot)com
1. Make it to briquette for fuel.
2. Used in rubber and painting factory after carbon black grinding to 200-4000 mesh.
Steel wire:Sell to iron and steel factory
(you can take out steel wire from tyre before pyrolysis)
Waste gas:
1. Recycled into furnace heating reactor instead of coal/wood/oil/natural gas.
2. Storage the exceed gas to restart the next batch.

I.Raw material:
1.Used tyre (big truck tyre and small tyre),
2. Waste plastic(including nylon, plastic bottle, plastic bag and even very rubbish plastic),
3. And waste rubber.
Ii.Production:
1.Crude oil , 2.Carbon black, 3.Steel
Iii.The usage of final productions:
Fuel oil--power plant factory
Glass factory
Cement factory
Ceramic factory
Aluminum factory
Boiler factory
Central heating factory
Painting factory
Iv.Main features:
A.Safety,
1>. Professional sealing technology for cover, oil outlet. No gas leaking,
2>. Heavy oil is separated which can avoid the problems of jam in later condensing
3>. Vacuum system will prevent exhaust gas from going back to reactor and causing accident
4>. Alarm, safety valves, thermometer, pressure gauge and safety valve to guarantee safe under high pressure
B.Environmental friendly,
1>.Every junction of the reactor is in good sealing situation with professional sealing material. No gas leaking
2>.The exhaust gas will be directly recycled for heating reactor, no gas pollution
3>.Efficient water dedusting system with high pressure nozzle and environmental damper inside can clean smoke
V.After sale service:
Installation and training: we will send one technicians to help install machine and train workers.

Length 11.2 width2.13 height 2.27
Weight 35ton

Pyrolysis technology offers a practical solution to recycling of used tires.Tire pyrolysis plant not only solves the environmental problem of used tires, but also create a profitable business with high ROI.
Features of the Model M Waste Tyre Small Scale Pyrolysis Plant:
Installation-FREE:
All the parts are pre-assembled while delivered. It can start running with water and electricity supplied and few pipelines reconnected. The installation is never easier.
Mini Scale
Model M series are the mini scale pyrolysis plant. Its unit capacity is 10kg. But it's fully operational. The technology and process is exactly same as the large scale plant.
Fully Operational
It's more than a small model for presentation. Model M series is fully operational. So it can be used to learn pyrolysis process, experiment and technical test.
All Stainless Steel
All the parts of Model M series are made by stainless steel, which provides high quality and long life span.
Low Investment
The investment of Model M series is low. It makes easier for startup to learn the business then move on to larger production capacity in later phase.
Easy Shipment
The shipment size of Model M series is only 2m3, packed in two wooden boxes. It's easy for shipment and the shipping cost is low.

Continuous Tyre Pyrolysis plant

Semi Continuous Waste Tyre Pyrolysis Plant

Fully Automatic Continuous Tyre Pyrolysis Plant

The decisive factors of waste tyre to oil recyclingpyrolysis plant oil yield:
Oil yield is an important factor influence client profits. The more oil you get from waste tyre pyrolysis plant, the more wealth you can get. The are three decisive factors that affect oil yield:
Materialof waste tyre to oil recyclingpyrolysis plant:
Different materials and the degree of wet and dry materials will have the different oil yield. Generally speaking, the approximate oil yield are as follows: PE: 50%-75%, PP: 50%-75%, PS: 50%-75%, ABS: 40%, PVE and PET: Unavailable.
Condensation effect:
We adopt three steps cooling system:
first step: Cooling water and crude oil, collecting heavy crude oil through oil-water separator.
Second step: Cooling and collecting light oil.
Third step: Separating the above C4H oil gas, sending the blow C4H into furnace for burning.
Temperature control of workers:
If the workers can’t control the temperature properly,amounts of oil gas will turn to exhaust. The Oil gas and tail gas is reciprocal relationship, if the temperature is too high, there will be more tail gas.
The three factors above decide oil yield of waste tyre pyrolysis plant, our machine can ensure you 45%-50% oil yield. Now, let’s see the profit analysis together.
Features of the waste tyre to oil recyclingpyrolysis plant:
100% wastage tyre recycling is achieved (No churn left after the process)
No chemical ingredients are used in process (environment friendly)
During and after the process; no soil, water or air pollution is observed.
Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
The most cost-effective wastage tyre recycling technology in the world.
Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
The process can be applied to all rubber based materials.
The system creates an alternate source of energy to replace petroleum products and natural gas.
System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
Waste tyre to oil recyclingpyrolysis plant, Tyre Recycling Plant For Sale at best Price.

Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously.

Workflow of fully continuous plastic pyrolysis plant:
1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated.

2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor.

3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards.

4. As for the carbon black, it will be discharged by the auto screw discharger.

Final products of fully continuous plastic pyrolysis plant:
Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.

Waste tire pyrolysis plant
1) overview of pyrolysis plant
The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey.

Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2) main features:
Safety:
1. Professional sealing technology for cover, oil outlet.
2. Heavy oil is separated which can avoid the problems of jam in later condensing.
3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident.
4. Alarm, safety valves, thermometer, pressure gauge and safety valve.
5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke.
2. The exhaust gas will be directly recycled for heating reactor, no gas pollution
3. Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1. Material: q245r special steel plate, thickness 14mm.
2. The service life of the reactor will be 8 years
Energy saving:
1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.