Admixture To Produce Rapid Setting Mortar

Description:
VCOLD is a rapid-setting structural repair mortar. It is designed primarily for the durable repair of concrete. Utilising all the latest technology this Portland cement-based and fibre-reinforced product is extremely strong and hard wearing. This makes it ideal for roads, runways, bridges, decks, floors and footpaths. Requiring only the addition of water, this single component mortar is rapid curing.
VCOLD quick set mortar is physically and chemically compatible with the host concrete. This means it is quick to exhibit a high adhesive and compressive strength.
Product name: VCOLD
Compressive strength
- 35 Mpa, in 6 hours
- 50 Mpa, in 1 day
- 80 Mpa, in 1 week
Application temperature
- In cold temperatures, tepid water may be used to adjust working life
- In 20-40 temperatures, cold water should be used to adjust working life
Mixing ratio:
- 25kgs powder: 3,7L water
- 5kgs powder: 0.7L water
Uses of VCOLD
VCOLD is used on floors that are subjected to heavy wear such as:
- Roads
- Runways
- Bridges
- Decks
- Floors
- Footpaths
The repair mortar can be used as supplied up to 100mm deep. It can also be bulked out with clean, washed, sharp sand to form a high performance screed or for floor or deck repairs up to maximum depth of 300mm.
One barrel 25kgs of VCOLD produces 13 litres
Applying VCOLD Rapid Set Repair Mortar:
VCOLD should only be installed by those experienced in structural waterproofing. Please follow manufacturerâ??s instructions for full details across the range of applications.
Preparation â?? Start by mechanically removing all damaged concrete back to a sound core. Ideally you want to expose the steel reinforcement to at least 25mm behind the bars and 50mm beyond the point at which corrosion is visible.
The perimeter of the repair area should be stepped to a depth of 10m using a saw, disc cutting or preferably a power chisel.
Make sure that all areas to be repaired are free from dust, oil, grease, corrosion by-products and all organic growth. Any smooth surfaces should be roughened with any surface laitance removed.
You should now thoroughly soak the prepared surface with clean water until uniformly saturated. Ensure there is no standing water.
Mixing:
Mechanically mix VCOLD using a forced action pan mixer or in barrel using a drill and paddle.
Normal applications = typically use 3,7 litres of clean water per 25kgs barrel
Normal applications = typically use 0.7 litres of clean water per 5kgs barrel
Note:
- In cold temperatures, tepid water may be used to adjust working life
- In 25-40 temperatures, cold water should be used to adjust working life
Important Note:
The product cannot be mixed using a normal concrete mixer. Pot life is about 10 minutes, depending on the temperature and humidity. For screeding applications or deep repairs consult technical sheets.

Description:
Fairing Coat Mortar: is one component, polymer modified, cementitous mortar based containing silica fume.
Product name: Fairing Coat Mortar
Compressive Strength: â?¥ 20 Mpa (1 day)
â?¥ 50 Mpa (28 days)
Mixing ratio:
- Approx. 5.5 L of clean water per 25 kgs barrel
- Approx. 1.1 L of clean water per 5 kgs barrel
Layer Thickness: Max. 5mm
Pot Life ~ 30 min. (at 27�ºC / 65% r.h)
Usage:
Fairing Coat Motar: is used as repair mortar for minor surface defects on:
- Concrete
- Mortar
- Stone
Fairing Coat Mortar: is a cosmetic mortar designed to eliminate surface defects due to demoulding, pores or honeycombs, and is suitable forsmall repairs on:
- Precast concrete elements
- Fair-face concrete
- Columns and beams
- As levelling mortar and fairing coat or finishing skim coat to concrete, mortar patches and screeds.
Advantages:
- Ready to use requiring only the addition of water
- Excellent workability
- Rapid strength development
- Good mechanical strength
- Good adhesion to substrate
- No corrosive effect on reinforcement steel
- Non-toxic
Packaging: Barrel 5kgs and Barrel 25kgs
Colour: Powder / Grey
Shelf life: 9 months if stored properly in unopened, original packaging.
Storage conditions: Dry, cool, shaded place
Mixing ratio:
Water : (Fairing Coat Mortar) powder = 1:4.0 (parts by weight)
Approx. 5.5 L of clean water per 25kgs barrel.
Approx. 1.1 L of clean water per 5kgs barrel.
Layer Thickness:
Max. 5mm
Pot Life:
~ 30 min. (at 27�ºC / 65% r.h)
Fairing Coat Mortar: should be mechaically mixed in a clean container using a low-speed electric mixer (max. 500 rpm). A minimum mixing time of 3 minutes is recommended to throughly blends the components.
Fairing Coat Mortar: can be applied by spatula or trowel. Work the mixed mortar well into the substrate. Force material against the edge of the repair, working towards the center.
Curing treatment:
To achieve the full potential of any cement based material, curing is essential. In warm or windy weather, the use of standard curing methods are necessary (use of polyethylene sheets or damp hessian) to prevent premature drying out of mortar.
Cleaning of tools:
Remove non-hardened Products from tools and requipment with water. Hardened material can only be remove mechanically.

Description:
VFLOOR1 is a single component Cementitious Self Leveling Mortar. Once cured, it provides a smooth, level surface on which to install a variety of floor coverings.
Suitable for prepairing interior floors prior to laying parquet, vinyl sheet and tile, soft floor covering, natural stone, ceramic tiles, etcâ?¦
It can be used on a wide range of absorbent and non-absorbent floor surfaces including concrete, cement and sand screeds, terrazzo, asphalt, ceramic & quarry tiles.
Layer-thickness 2-10mm
Can be pumped
Standard primers give excellent bonding to the VFLOOR1 products
Product name VFLOOR1
Compressive strength >40 Mpa, 28 days later
Flexural strength >8 Mpa, 28 days later
Application temperature 5-30 degree
Mixing ratio 20kgs powder + 5.2kgs Liquid
Product name PRIMER
Mixing ratio 2kgs Primer + 2L water + 4kgs cement
Feature & Benefits:
- Single component, just mix with water
- Good adhesion to primed substrates
- Good flow, self smoothing
- Rapid setting and early strength
- Easy and quick to lay
Mixing:
Add clean water to suitable mixing bucket. Mix slowly and continuously to form a homogeneous mixture.
- VFLOOR1 20kgs barrel required approximately 5.2 litres of clean water
The mixed materials is immediately ready to use and should be used within 30-40 minutes after mixing.
Ready for foot traffic after approx. 3 hours.
Drying time:
Prevent draughts across the floor to avoid localized premature drying
At ambient temperature, VFLOOR1 will appear to be dry after approximately 24 hours.
Floor laying may commence after 48 hours.
Coverage:
- At an application thickness of 2mm the coverage will be approx. 5kgs per 1m2
Shelf Life: 9 months.

VN SEAL 109 is a liquid applied, crack bridging 2 pack acrylic polymer modified cementitious waterproofing coating system with moderate to high degree of elasticity depending on system buildup
Advantages
- Crack-bridging & Elastic
- Good Impermeability against water ingress
- Highly water resistant, arrest salt petre and prevent carbonation
- Extremely good bonding with high abrasion resistance
- Simple application and fast curing
- It has excellent adhesion to concrete, brickwork and corrugated asbestos cement sheets
Appication
- Used as a seamless, impervious coating on flat roof for both exposed and concealed waterproof coating system
- Basements
- Water retaining structures
- Underground concrete structures, pits, basins, sumps etc.
- Used as waterproofing coating on concrete, screed, mortar, brick tiles, cement tiles, plaster or porous stone substrates
Packaging
1) Part (A+B) : 28 kg ready to mix units x 2 sets
Part A is grey power: 20kg/Barrel
Part B is white milky liquid: 8kg/Barrel
2) Part (A+B) : 14 kg ready to mix units x 2 sets
Part A is grey power: 10kg/Barrel
Part B is white milky liquid: 4kg/Barrel
Shelf life
12 months from the production date
Storage conditions
Keep in cool and dry places

VNSEAL 104W is a two component, white colour, flexible cementitious waterproofing membrane consisting of a synthetic resin mixed with a blend of selected cement and well-graded fillers.
When mixed, VNSEAL 104W becomes a smoooth slurry and is easily applied by brush, roller or suitable spraying equipment.
VNSEAL 104W can be applied onto damp substrates. The cured membrane is flexible, durable and weather resistant and has excellent adhesion to most building substrates. Its unique chemical structure provides a breathable membrane that is permeable to water vapour and yet impermeable to water. VNSEAL 104W is capable of bridging hairline cracks.
Typical Uses:
Waterproofing of Basement walls and lift pits
Waterproofing of potable water tanks, waterproofing of reservoirs, culverts, storm drains, canal, water retaining and water excluding structures.
Waterproofing of kitchens and toilets
Waterproofing of balconies and planter boxes
Waterproofing of swimming pools and water features
Waterproofing to precast gable end walls
Waterproofing to RC flat roof (re-roofing-exposed and concealed applications) and gutters.
Waterproofing to external wall prior to installation of claddings.
Advantages:
Pre-packed Easy to mix and apply
Excellent waterproofing qualities â?? able to withstand high hydrostatic pressure
Excellent adhesion to concrete, masonry, ceramics, natural and artificial
Flexible able to bridge hairline cracks up to 2mm
Does not contain chloride or other corrosive salts which cause efflorescence
Non toxic- suitable for use in waterproofing of potable water tanks
Able to withstand light foot tracfficking
Can be applied onto damp substrates
Weathering resistant
Mixing Instructions:
Pour Part A (liquid) into Part B (White powder)container and mix with a slow speed mechanical mixer until homogenous and lump free. Allow the mix to stand for 5 minutes and re-stir manually before use.
Application:
For horizontal and vertical surfaces, a roller, brush or spray gun, may be used to apply the slurry. Care must be taken to ensure that air is not entrapped in the membrane
Apply the first coat of VNSEAL 104W and allow it to dry. At the same time, ensure that all joints and corners are properly coated, preferable with a brush. Allow membrane to dry for approximately 2 hours before application of the second coat
VNSEAL 104W the professionals choice of quality products and system for building construction
Shelf life
Expiry date 12 months from the production date
Storage conditions
Dry, cool, shaded place
Packaging
1) Combo A: 4kg - B: 2kg
Component A is White powder: 4kg/barrel
Component B is milky white liquid: 2kg/plastic can
2) Combo A: 10kg - B: 5kg
Component A is White powder: 10kg/barrel
Component B is milky white liquid: 5kg/plastic can
3) Combo A: 20kg - B: 10kg
Component A is White powder: 20kg/barrel
Component B is milky white liquid: 10kg/plastic can

VNSEAL 104 is a two component, flexible cementitious waterproofing membrane consisting of a synthetic resin mixed with a blend of selected cement and well-graded fillers.
When mixed, VNSEAL 104 becomes a smoooth slurry and is easily applied by brush, roller or suitable spraying equipment.
VNSEAL 104 can be applied onto damp substrates. The cured membrane is flexible, durable and weather resistant and has excellent adhesion to most building substrates. Its unique chemical structure provides a breathable membrane that is permeable to water vapour and yet impermeable to water. VNSEAL 104 is capable of bridging hairline cracks.
Typical Uses:
Waterproofing of Basement walls and lift pits Waterproofing of potable water tanks, waterproofing of reservoirs, culverts, storm drains, canal, water retaining and water excluding structures.
Waterproofing of kitchens and toilets
Waterproofing of balconies and planter boxes
Waterproofing of swimming pools and water features
Waterproofing to precast gable end walls
Waterproofing to RC flat roof (re-roofing-exposed and concealed applications) and gutters.
Waterproofing to external wall prior to installation of claddings.
Advantages:
Pre-packed Easy to mix and apply
Excellent waterproofing qualities able to withstand high hydrostatic pressure
Excellent adhesion to concrete, masonry, ceramics, natural and artificial
Flexible able to bridge hairline cracks up to 2mm Does not contain chloride or other corrosive salts which cause efflorescence Non toxic- suitable for use in waterproofing of potable water tanks
Able to withstand light foot tracfficking
â?¢ Can be applied onto damp substrates
â?¢ Weathering resistant
Mixing Instructions:
Pour Part A (liquid) into Part B (powder)container and mix with a slow speed mechanical mixer until homogenous and lump free. Allow the mix to stand for 5 minutes and re-stir manually before use.
Application:
For horizontal and vertical surfaces, a roller, brush or spray gun, may be used to apply the slurry. Care must be taken to ensure that air is not entrapped in the membrane
Apply the first coat of VNSEAL 104 and allow it to dry. At the same time, ensure that all joints and corners are properly coated, preferable with a brush. Allow membrane to dry for approximately 2 hours before application of the second coat
VNSEAL 104 the professionals choice of quality products and system for building construction
Shelf life
Expiry date 12 months from the production date
Storage conditions
Dry, cool, shaded place
Packaging
1) Combo A: 4kg - B: 3kg
Component A is Grey powder: 4kg/barrel
component B is milky white liquid: 3kg/plastic can
2) Combo A: 10kg - B: 7,5kg
Component A is Grey powder: 10kg/barrel
component B is milky white liquid: 7,5kg/plastic can
3) Combo A: 20kg - B: 15kg
Component A is Grey powder: 20kg/barrel
component B is milky white liquid: 15kg/plastic can

Description:
BOT is a one part, pre-blended, (coloured) mineral dry shake hardener for concrete comprising of cement, specially selected quartz mineral aggregates and admixtures
BOT is one of the most effective ways to protect the surface and extend the life of the floor
BOT may only be used by experienced professionals. BOT provides a hard wearing, mineral dry shake topping for monolithic floors. When sprinkled and trowelled into fresh wet concrete floors, it forms a wear resistant smooth surface. Typical uses are in warehouses, factories, shopping malls, public areas, where wear durable and wear resistant floor is the key requirement.
Applications:
- Airplane hangars
- Electronic assembly plants
- Manufacturing plants
- Warehouses and distribution centers
- Shipping and receiving areas
- Maintenance facilities
- Commercial and industrial floors subject to deicing salts
- Where light-reflective flooring is desired
- Floors subject to heavy or frequent traffic
- Salt-storage facilities
- Multi-purpose sporting facilities
- Recreational facilities
Converage:
- Moderate duty 7-9 kg/m2
- Heavy duty 9-12 kg/m2
- Concentrated traffic 12-15 kg/m2
- Extra heavy duty +15 kg/m2
Advantages:
- Prevents concrete damage due to abrasion, impact, punching, and scraping
- Decline cost of maintenance during the life span of the floor.
- Enhances the appearance of floor surface.
- It adds texture and slip resistance
- It is able to increase the value of an industrial building and improve building sale-ability
- Dry shake is an economical way to add color which is not fade with time
- It can help the floor to reflect more light, reducing lighting and energy requirements. Extended floor life
Packaging: 25kgs barrel
Colour: Grey and Green
Shelf Life: 9 months

Description
CPROTECT is a premixed metal silicat solution and is a ready to use surface curing compound. CPROTEC will create a microcrystalline film to fill the hole, prevents quick loss of water from the concrete, thereby helping the hydration of concrete to take place completely
Application
Use for newly poured concrete construction such as:
- Foundation, Floors, workshop floor
- Concrete roads and bridges
- Airport and field concrete
- Concrete applications where there is plenty of air flow and evaporation and where there is less moisture
Technical information
- More effective than exhausting curing methods such as sack or canvas laying or water wetting
- Prevents shrinkage crack resulting from fast drying while concrete surface is cured
- Water base, safely used in closed environments
Application steps
- Spray onto the concrete surface to be treated. Spray 2 coats. Each spray is 20-30 minutes apart
Important note:
- For optimum system performance, CPROTEC spraying must be carried out as soon as the concrete begin to face
Storage conditions
Product must be stored in original, unopened and undamaged sealed packaging in dry conditions
Colour: Clear
Shelflife: 12 months from days of production
Consumtion
- 2kg Liquid approximately 4 m2 / for 2 layer
- 6kg Liquid approximately 12 m2 / for 2 layer
- 30kg Liquid approximately 60 m2 / for 2 layer

Description
VGROUT6 is a non-shrink, pourable cementitious grouting mortar with extended working time to suit local ambient temperatures.
- Excellent flowability
- Good dimensional stability
- High strengths, adjustable consistency
Product name: VGROUT6
Compressive strength: M60 (N/mm2) / 60 Mpa / 8700 psi
Mixing ratio:
- 25kgs powder: 4,0L water
- 5kgs powder: 0,8L water
ADVANTAGES
- Easy to mix and apply
- Flowable consistency (according to mix)
- Rapid strength development
- Non-corrosive
- Non-toxic
- Iron and chloride free
- Shrinkage-compensated
- Good pumping properties
Application
- Where exceptional one day and ultimate compressive strengths are required.
- Applications requiring a pumpable grout.
- Non-shrink grouting of machinery and equipment, base plates sole plates, precast panels, beams, columns and curtain walls.
- Grouting of railing posts, foundations, windmills, compressors, etc.
- For grouting rebar, bolts, dowels and pins, etc
- Applications where a non-shrink grout is needed for maximum effective bearing area to transfer optimum load.
Color: Gray powder
Mixing:
Add clean water to suitable mixing bucket. Mix slowly and continuously to form a homogeneous mixture
- VGROUT6 25kg barrel required approximately 4.0 litres of clean water
- VGROUT6 5kg barrel required approximately 0.8 litres of clean water
The mixed materials is immediately ready to use and should be used within 30-60 minutes after mixing.