Horizontal Double Shaft Mixer

Twin-shaft Paddle Mixer
The most important reason for the outstanding advantages of the twin-shaft paddle mixer in the mixing of feed materials is the advanced structural design. The paddle mixer is U-shaped and has two mixing shafts with evenly spaced paddles.
Description
The most important reason for the outstanding advantages of the twin-shaft paddle mixer in the mixing of feed materials is the advanced structural design. The paddle mixer is U-shaped and has two mixing shafts with evenly spaced paddles. The high-speed rotating paddles make the feed powder move in three directions: radial, circumferential and axial. The omnidirectional mixing method is adopted to make the feed powder mixed evenly in a very short time. If you want to add liquid to the powder, we can equip you with atomizing nozzles. Efficient and uniform mixing and liquid addition make the double paddle mixer ideal for mixing feed pellets and powder.

Working principle
The design of the double-shaft paddle mixer is based on a U-shaped tank with a double shaft and a paddle that extends the length of the tank. The action of the inclined paddles moves the material from the bottom and forces it down between the shafts, which provides a complete and homogeneous mixture of materials. Ideal mixer for homogeneous mixing of different components (CV< 5%) in the shortest possible time, regardless of density, shape and size. Mixing times of 30-120s.

1000L Horizontal double Ribbon Mixer
 
Product Description
 
1,Major components : mixing barrel, ribbon agitators, discharging part , driven unit and machine body.
 
2, Sizes : available from 50-10000L customized.

3, Material: Carbon Steel, Stainless Steel 304, Stainless Steel 316L optional.

4,Discharge : Flap valve, butterfly valve, slide gate valve, ball valve

5,Rotation Speed:  stable speed or variable speed control by frequency inverter.

6, Heating :mixer can be equipped with heating or cooling jacket if needed

WZL series automatic stainless steel double shafts paddle mixer,Non Gravity Blender Paddle Mixer machine,weightless mixer

Descriptive abstract:

Weightless mixer, non gravity mixer is called double-shaft paddle mixer too, it is widely applied in mixing powder and powder, granule and granule, granule and powder and a bit liquid. It is used for food, chemical, pesticide, feeding stuff and battery etc. It is high precision mixing equipment and adapts to mix different sizes of materials with different specific gravity, the proportion of formula and mixing uniformity. It can be a very good mix for which ratio reaches 1:1000~10000 or more. The machine can make the partial of granules broken after crushing equipment added.

Main features:

1. High activeRotate reversely and throw materials to different angles,mixing time 1-3min

2. Compact design and rotated shafts be filled with hopper, mixing uniformity up to 99%

3. Low residue:Only 2-5mm gap between shafts and wall, open-type discharging hole

4. Zero leakageï¼?Patent design and ensure the rotating axle & discharging hole w/o leakage

5. Full cleanï¼?Full weld and polishing process for mixing hopper, w/o any fastening piece like screw,nut.

6. Nice profile: the whole machine is made by 100% stainless steel to make its profile elegant except bearing seat.

Application:

It is widely used in chemical, cosmetics, fine chemicals, fertilizers, pesticides,
metallurgy, mining, building materials, ceramics, refractories, dry mortar, food, feed, paint, dyes and other powders, solid-liquid, solid -slurry materials' mixing.

Specifications:

model WZL300-WZL3000
effective volume 300L-3000L
Fully volume 420-3800
Loading factors 0.6-0.8
turning speed 39rpm-53rpm
total weight 660kg-2900kg
total power 5.5kw-22kw
length 1530-2420
width 1250-2300
height 1300-1980
power supply 3P AC208-415V 50/60Hz

Overview and Features

Sigma mixers, also known as "Z Blade" mixers, are essential equipment used in various industries for efficient blending, kneading, and mixing processes. They are characterized by their unique double-blade design resembling the Greek letter sigma. Here are the key points about sigma mixers, their uses, specifications, benefits, and features:



Uses and Industries:

Soap Manufacturing: Sigma mixers play a crucial role in the soap manufacturing process, specifically for products like toilet soap, bath soap, hotel soap, and laundry soap noodles or chips.
Chemical Industry: They are utilized in the chemical industry for mixing and blending various compounds, such as adhesives, rubber compounds, polymers, and more.
Food Industry: Sigma mixers are employed in the food industry for producing dough, confectionery products, sauces, pastes, and similar applications.
Pharmaceutical Industry: These mixers are used to homogenize ingredients for pharmaceutical formulations, creams, ointments, and other products.


Sigma Mixer Dimensions, Sizes, and Capacity:

Sigma mixers are available in different sizes to cater to varying batch capacities.
Common sizes include 10 kgs, 25 kgs, 50 kgs, 100 kgs, 200 kgs, 500 kgs per batch, and customized capacities as needed.

Highly efficient 3-phase Air Cooled motor
- 100% EC grade copper winding
- Easily Rewindable
- Good suction lift characteristics
- Sustainable uniform performance for years
- Ensures long life durability
- Optimized Hydraulic & Mechanical Design
- Improved efficient performance
- Excellent output in Low Radiation
- Dynamically balanced design
- Double shielded ball bearings, so no need of external lubrication
- Mechanical seal or stuffing box is provided as per customers requirement
- Zero maintenance

Product Specification
Power Range : 1.0 HP to 10.0 HP
Operating Speed : 0 2890 RPM
Operating Frequency : 0 - 50 Hz
Input Solar DC Power Range : 900 Wp, 10000 Wp
Input Solar DC Voltage Range : 110 Vmp, 600 Vmp
Head Range : 10 Mtr, 50 Mtr
Discharge Range : 45000 LPD - 405000 LPD
Max. Suction Head : 7 Mtr
Type of Duty : S1

Material Of Construction
Part Grade
Gland Dori : Graphite String
Motor Shaft : EN-19 with SS SLEEVE
Motor Body : FG-250
Bearing : SKF
End Cover : FG-250
Bracket : FG-250
Flange : FG-250
Casing : FG-250
Impeller : FG-250
Cooling Fan : Aluminium

WLDH Model Horizontal Stainless Steel Double Ribbon Blender Mixer,Horizontal double ribbon mixer Powder-liquid Mixer

Descriptive abstract:

WLDH The Horizontal Ribbon Mixer consist of U-Shape tank, spiral and drive parts. The spiral is dual structure. Outer spiral make the material move from the sides to the center of the tank and the inner screw conveyor the material from the center to the sides to get the convective mixing. Our WLDH series Ribbon mixer can mix many kinds material especially for the powder and granular which with stick or cohesion character, or add a little liquid and paste material into powder and granular material. The mixture effect is high. The cover of the tank can be made as open in order to cleaning and change parts easily.

Main features:

1.This mixer wide application for mixing material, for paste mixing even; keep granule mixing intact

2.Material proportion different 1:1000 ~5000 perfectly mixing.

3. The ribbon of the mixer can make the material mixed with more high speed and uniformity in short time.

WLDH horizontal ribbon mixer is used for application to, power and power; granule and granule; powder and a few liquid mixing; it is widely used in food, chemical industry, pharmaceutics, feed stuff, plastic, building material and so on; Customizing according to clientâ??s specific requirement, it can be from 304,316L,321 and carbon steel etc. it can be according to GMP standard, too.

WLDH series mixer with Horizontal tank , single shaft with dual spiral symmetry circle structure.

The top cover of the U Shape tank has the entrance for material. It can be also designed with spray or add liquid device according the customerâ??s needs. Inside the tank there equipped the axes rotor which consist of,support and spiral ribbon. Under the bottom of the tank, there has a flap dome valve (pneumatic control or manual control) of the center. The valve is arc design that assure no material deposit and without no dead angle when mixing. Reliable regular-seal prohibit the leakage between the frequent close and open. The ribbon of the mixer can make the material mixed with more high speed and uniformity in short time.

Monoblock pumps -
Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the
frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise
thereby increasing the life cycle of the motor.

salient features
- High operating efficiency resulting in lower power consumption
- Good suction lift characteristics
- Inbuilt thermal overload protector in al single phase pumpsets upto 2.0 HP
- Specially designed for wide voltage operation
- Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life
- Back pull-out design for easy servicing and repair
- Double shielded ball bearings, so no need of external lubrication
- All Model fitted to Mechanical seal.

specification
- Power Range : 0.37Kw - 1.5 Kw (0.5 HP - 2.0 HP)
- Version : Single Phase, 220-240V, 50Hz AC Supply
Three Phase, 380-415V, 50Hz AC Supply
- Speed : 2880 RPM
- Maximum Total Head : 32 Mtr.
- Maximum Flow Rate : 940 LPM
- Maximum Suction Lift : 7 Mtr.
- Degree of Protection : IP 44
- Class of Insulation : B0
- Maximum Ambient Tem. : 40 C
- Sealing : Mechanical Seal
- Type of Duty : S1 (Continuous)
- Method of Starting : Permanent Split Capacitor (PSC)
- Direction of Rotation : Three Phase, Electrically Reversible
- Nominal Pumpset Size (Suction X Delivery in inch) : 25 X 25, 32 X 25, 40 X 32, 40 X 40, 50 X 40,
50 X 50, 65 X 50, 80 X 65, 80 X 80 (All size in mm)

characteristics of clear cold water
- Maximum liquid temperature : 33C max
- Permissible amount of sand : 25 g/m
- Allowable solids : 3000 ppm (max.)
- Chloride ion density : 500 ppm (max.)
- Turbidity : 50 ppm silica scale (max.)
- Hardness (Drinking Water) : 300 ppm (max.)
- Specific gravity : 1.004 (max.) 6
- Viscosity : 1.75 x 10 m/sec (max.)
- Ph Value : 6.5 to 8.5
Part Name Material
Mechanical Seal : Carbon & Ceramic
Motor Shaft : EN-8
Motor Body : FG-250
Bearing : SKF
End Cover : FG-250
Bracket : FG-250
Flange : FG-250
Casing : FG-250
Impeller : FG-250
Cooling Fan : Plastic

Monoblock Pumps
Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the
frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise
thereby increasing the life cycle of the motor.

salient features
High operating efficiency resulting in lower power consumption
- Good suction lift characteristics
- Specially designed for wide voltage operation.
- Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life.
- Back pull-out design for easy servicing and repair.
- Double shielded ball bearings, so no need of external lubrication.
- Mechanical seal is provided as per customers requirement

Specification
- Power Range : 2.2 Kw - 11.2 Kw (3.0 HP - 15.0 HP)
- Version : Three Phase, 380-415V, 50Hz AC Supply
- Speed : 2880 RPM
- Maximum Total Head : 65 Mtr.
- Maximum Flow Rate : 1450 LPM
- Maximum Suction Lift : 7 Mtr.
- Degree of Protection : IP 44
- Class of Insulation : B0
- Maximum Ambient Tem. : 40 C
- Sealing : Stuffing Box
- Type of Duty : S1 (Continuous)
- Direction of Rotation : Three Phase, Electrically Reversible
- Nominal Pumpset Size (Suction X Delivery in inch) : 50 X 40, 50 X 50, 65 X 50, 80 X 65, 80 X 80
100 X 80 and 100 X 100 (All size in mm)

Characteristics Of Clear Cold Water
- Maximum liquid temperature : 33C max
- Permissible amount of sand : 25 g/m
- Allowable solids : 3000 ppm (max.)
- Chloride ion density : 500 ppm (max.)
- Turbidity : 50 ppm silica scale (max.)
- Hardness (Drinking Water) : 300 ppm (max.)
- Specific gravity : 1.004 (max.) 6
- Viscosity : 1.75 x 10 mÃ?/sec (max.)
- Ph Value : 6.5 to 8.5

Material of construction - motor
Part Name Material
Gland Dori : Graphite String
Motor Shaft : EN-19 with SS SLEEVE
Motor Body : FG-250
Bearing : SKF
End Cover : FG-250
Bracket : FG-250
Flange : FG-250
Casing : FG-250
Impeller : FG-250
Cooling Fan : Aluminium