C&z Purlin Roll Forming Machine

1. Purlin specification
1) Material: cold rolled coil, hot rolled coil, galvanized coil.
2) Yield strength: Q235Mpa Q345MpaS350D.
3) NOTE: Punching holes on the picture are only for reference, can be designed according customers request.
4) Thickness 1.0-4.0mm
5) Product Spec Variable size C
-Width in Any size within 80-300mm
-Height in Any size within40-100mm
-Lips in Any size within10-25mm
&
Variable size Z
-Width in Any size within 80-300mm
-Height in Any size within40-100mm
-Lips in Any size within 10-25mm
Inner Angel: 135°and 90°

6) Driven by gear box, more powerful

2. Flow chart
Decoiler - rolling forming device - Hydraulic punching and cutting - product support frame

Techical description:
1)Decoiler
Decoiler Type: Manual decoiler
Weight capacity of decoiler: 5.0 T
Inner diameter: 350-550mm
Outer diameter: 1200mm

2)Feeding and Leveling Device
It used for making the material flat before feeding into the roll forming machine.
Roller: 7 rollers, 4 up, 5 down

3)Rolling Forming System
It can change C Z shape automaticly and different size you just input data in PLC.
Main motor power: 11KW
Speed of forming: 8-12m/min
Material of roller: 45 steel polished and coated with chrome HRC55-60°
Roller: 15 groups rollers
Material of main shaft: High grade No. 45 steel after treatment
Diameter of main shaft: ? 80mm
Driven: 1''chain

4) Hydraulic Punching & Cutting
Punching Type: Hydraulic Punching
Punching material: Cr12 steel after treatment
Punching die: Cr12 steel after treament
Cutting material: Cr12 steel after treatment
Hydraulic motor power: 5.5KW

5)Control system
Type: PLC Frequency Control System with touch screen
PLC Brand: Japan Panasonic
Encoder Brand: Omron
Length Error: ± 2mm


Main features of C Z purlin roll forming machine


The advantages of CZ purlin machine AUTOMATIC size-change type are as follows:
1.Produce different purlin size without changing rollers or spacers.
2.Easy operation, low maintenance cost
3.Infinite sizing(any size within machine range),help to save material
4.Optional Punch hole at any position of purlin web side and flange side


Technical parameter of product line
A pplied plank stuff:color armor plate
Applied slab thickness:1.8mm-3.5mm
Line speed:16-18m/min
Roll diameter:80mm
Hydraulic automatic uncoile
Dimension:11.5m*1.9m*1.4m
Weight:5t
Power:4kw
Hydraulic station power:4kw
Processing flow:
decoiling----loading----molding----cutting----off-discharging

Equipment parts
steel strip supporting frame
Feeding platform
Automatic shearing system
Hydraulic system
Steel strip unfolding system
Computer control system (imported computer)
High-precision automatic counter
Receiving table
Optional equipment
Hydraulic automatic uncoiler

Working space and workman for the equipment
1. Ground-level land
2. 5T overhead travelling crane
3. Space for storing the material
4. Space for laying the machine
5. Road for vehicle moving
6. Workman: 2, operator and porter

C/z purlin roll forming machine is fully-automatically controlled by plc. Compared with other type c/z purlin machine, it is reliable for running steadily, punching hole in a highly precision, high output and inerratic and smooth surface of the notch.

Uncoiling - feeding - leveling - punching - cutting - roll forming - products collecting

Main technical specifications of c/z purlin roll forming machine:
Material thickness: 2.0-3.0mm
Material width: depend on customer¡¯s requirement
Decoiler type: manual or automatical type (depend on customer¡¯s requirement)
Weight capacity of decoiler: 5 ton
Main motor power: 18.5 kw
Hydraulic motor power: 5.5 kw
Forming station: 13-20 (depend on profile drawing)
Working speed: 0-15 m/min
Transporting type: chain transmission
Type of cutting: hydraulic cutting
Electrical control: plc frequency control system with touch screen
Plc: panasonic
Encoder: omron
Transducer: panasonic
Machine weight: about 8 ton

Professional training service
On spot installation and testing
Provide professional training service for the operation, maintenance and repairing.
Engineer service on spot for installation and testing.
Tailor made production line & turnkey service for user requirement.

Warranty
13months warranty after the line finished commissioning on user spot. Full using life technical support. Whole using life spare parts support. Engineer service on spot avilable through the whole using life.

We offer various standard models of purline roll forming machine. Tailor customized service is available to fully catering user requirement. For further detail specification or further requirement, warmly welcome you contact with us any time.

Naked package, loaded into container;

(1)Plate Material: Galvanized plate
(2)Thickness of the plate : 1.5-3.0mm
(3) Machine body : 400mm H steel
(4)Wall thickness of the main forming machine: 18mm steel plate
(5)Transmission chain : 2
(6) Reducer :11kw Xingxing Cycloid which works stably and no noise.
(7) Seam type semi-mat
(8) Roller material: 9 Cr-Si with quenched treatment 62-64
(9) Rollers: 12 steps for moldind and 9 steps for leveling, 1 pair steps on the middle for adjusting machine height, 1 pair steps on the coil-output part for adjusting deviation and 1 step for straightening
(10) 4 steps side wheels on the coil-input part for avoiding coil-deviation
(11) Diameter of active shaft: 65mm, 45# steel
(12) Hydraulic pump power: 5KW
(13) PLC control systerm with inverter
(14) Dimensions of major structure: 7.6(length)*1.0(width)*1.2m(height)
(15) Woking Speed: 8-12m/min

BMF Sandwich panel production line

Introduction
ííííBMFííSandwich panel production line is main equipment that is used to produce sandwich panel í¬ a new building materials which has the features as stable, light, solidity and beautiful appearance. The application of sandwich panels in various usage of large-scale house like supermarket, workshop, warehouse is convenient and fast in building. They also can be offered to construct refrigerator, clearing room .etc

feature
H plate, tong & groove panel plate production available
Corrugated panel with various joints option available
EPS or rock wool & glass wool panel available
Joint-hidden panel plate with various joint and plate type available
Continuous automatic production available
Nonstandard panel type as Customer requirement
Flexible option for customer practical need
PLC(programmable logic controller) combined with touch screen apply convenient and reliable operation
Automatic length to cut and count available
Complete accessory equipment available


Specification
External/fix dimensions:Length45000mm í- Width4500mm í- Height2700mm
Operation Voltage: 380V
Total power: about 32KW
Weight: 25ton
Production/Operation rate: 0-4.5m/min
Material thickness: 0.3-0.8mm
Core thickness: 20-300mm
Core material: EPS, rock wool and glass wool
Control system: Touch screen with PLC, Transducer


Sandwich panel production line is main equipment that is used to produce sandwich panel í¬ a new building materials which has the features as stable, light, solidity and beautiful appearance. The application of sandwich panels in various usage of large-scale house like supermarket, workshop, warehouse is convenient and fast in building. They also can be offered to construct refrigerator, clearing room .etc

feature
H plate, tong & groove panel plate production available
Corrugated panel with various joints option available
EPS or rock wool & glass wool panel available
Joint-hidden panel plate with various joint and plate type available
Continuous automatic production available
Nonstandard panel type as Customer requirement
Flexible option for customer practical need
PLC(programmable logic controller) combined with touch screen apply convenient and reliable operation
Automatic length to cut and count available
Complete accessory equipment available

BMPF-2 Double-chain continuous sandwich panel production line

Introduction
BMPF-2 continuous sandwich panel line is mainly composed of t, roll forming machine, cutting unit.
With the simultaneously polyurethane foaming, this production line is able to realize the continuous
sandwich panel production, length to cut by PLC control, speed control by inverter, and polyurethane
panel solidifying process is completed in the double-chain laminator. This production line, with the
high production rate and automation, accurate synchronization, is extremely appropriate for polyurethane
sandwich panel production in a large scale, which is prior in constructing high quality large-size buildings.


Specification:
Require Specifications of raw materials:
Thickness of panel: 0.37-1.2 mm
Track Width (Max):1250 mm
Weight of uncoil (Max): 5 Tons
Inner dia:ª¦500óª¦600 mm
Dimension of the sandwich panel available to produce
Length: 2 -20 m
Width: 900 -1100 mm
Thickness (Min) : 30mm
Thickness without tile (Max):200 mm
Production/Operation rate: 3-10 m/min
Length of the whole production line: about120 m
Useful length of the double track: 25m
Working height: 1200 mm
The pressure of pour foaming: 150~200 bar
Complete line consist of:
(1) Uncoil (Auto)
(2) Forming machine
(3) Steel/Panel heating machine
(4) Heating frame (Move auto)
(5) Foaming machine
(6) Main engine with double track
(7) Heating machine with double track
(8) Band saw cutter
(9) Automatic stacker
(10)Auto electric controller

Specification:
Require Specifications of raw materials:
Thickness of panel: 0.37-1.2 mm
Track Width (Max):1250 mm
Weight of uncoil (Max): 5 Tons
Inner dia:ª¦500óª¦600 mm
Dimension of the sandwich panel available to produce
Length: 2 -20 m
Width: 900 -1100 mm
Thickness (Min) : 30mm
Thickness without tile (Max):200 mm
Production/Operation rate: 3-10 m/min
Length of the whole production line: about120 m
Useful length of the double track: 25m
Working height: 1200 mm
The pressure of pour foaming: 150~200 bar
Complete line consist of:
(1) Uncoil (Auto)
(2) Forming machine
(3) Steel/Panel heating machine
(4) Heating frame (Move auto)
(5) Foaming machine
(6) Main engine with double track
(7) Heating machine with double track
(8) Band saw cutter
(9) Automatic stacker
(10)Auto electric controller

This products it adopts industral computer control, setting length on showing screen, and adjustble.Can be seted in different length and task, operation has both manual and auto, system control is easy for operate and convenient for use.
This products can make two different models together profectly, and has reasonable structure, nice appearance, and features saving space, easy operate, upper and down models can be made according to customers'requests.
This machine is compose of feeding table, forming machine, forming cutting device, hydraulic system, computer control system.
Optional devices include manual uncoiler and hydraulic uncoiler.



Packing: nude, with waterproof cloth and stow-wood. The computer controlled cabinet is packed with waterproof cloth and box. The seller should guarantee equipments will be moisture-proof, anticorrosive, and will not be damaged during transportation.
One complete equipment need one 40-feet container to hold.