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Pile Cage Welding Machine

Supplier From China
Aug-13-20

Fully automatic CNC steel cage roll welding machine
Rebar cage roll welding machine is a kind of equipment controlled by PLC to produce rebar cage. The emergence of CNC steel cage roll welding machine has improved the efficiency of the manufacture of bridges and high-speed rails in China. It has several characteristics, and the processing speed is fast: under normal circumstances, the preparation and welding parts are divided into 5 shifts in two shifts, and 10 people can process more than 20 units12-meter-long finished cages a day (spare, roll welding, reinforced Rib installation, etc.), the working efficiency is very high. The processing quality is stable and reliable: due to the use of CNC mechanized operations, the spacing between the main ribs and the winding ribs is uniform, the diameter of the steel cage is the same, and the product quality fully meets the specifications. During the actual manual production of reinforced cages, the engineering supervisors go to the processing site for inspection almost every day, and after using CNC machining, the supervisors have exempted the mechanically processed products. After using mechanical welding, the material is saved to a greater extent and the construction cost is reduced. Due to the uniform spacing of the main ribs, when the finished reinforced cage is piled, multiple reinforced cages are very accurate when overlapped, saving hoisting time. The mechanical processing of finished steel cage products is guaranteed in terms of quality control. If it is matched with the automatic welding robot produced by Shandong Zhongji Luyuan Machinery Company, one to two people can produce standardized steel cage.
Working Principle
The main ribs of the reinforcement cage pass through the corresponding circular holes of the fixed rotating disk to the corresponding holes of the mobile rotating disk for fixing
The end of the rib is first welded to a main rib and welded at the same time, thereby forming a product reinforcement cage.
Guaranteed Quality And Precision Of Finished Products
Since the reinforcement cage has very high requirements on the accuracy of the distance between the main reinforcement and the winding reinforcement, traditional manual welding cannot guarantee the accuracy and the finished reinforcement cage.

Price and Minimum Quantity

Price: $15000
MOQ: Not Specified

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1. Automatic PLC control, Man-machine interface, Touch screen.
2. Variable Frequency Speed control and inverter;
3. Pneumatic clamping system, Gear wheel chain on the main plate;
4. Transformer and electrode water cooling system.


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Specifications

Filter cage welding machine
Bad welding detection, auto re-welding
Auto cage removal
54 cage pitch settings
Ss ms & gi wires

Filter cage welding machine

Cage welding machine - round/oval/star/conical
1. Weld galvanized(gi) wire direcly without damaging zinc plating
2. 25 cages/hr for 24-wire, 6m cage
3. Bad weld detection, auto re-weld
4. Linear bearing rail, better cage precision
5. Work with stainless steel, mild steel and galvanized steel wires, as well as different wire conditions
6. 54 groups of ring pitch(space) setting on touch screen
7. Touch screen control
8. Short pitch compensation, ensures enough space for inserting rings
9. Auto cage removal/unlocking
10. Cage pulled by step motor, ring space precision is 0.1mm; pulling speed is 0.4m/s

Input voltage: 380v(2-phase) or specified by customer
Power frequency: 50/60hz
Power capacity: 80kva
Instant power in sync mode: 36kva
Instant power in async(time-sharing) mode: 18kva
Transformers: 2sets
Air pressure: 0.6-0.8mpa
Air flow: 300l/min
Cooling method: natural cooling
Weight: about 1000kg

Features

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