Multi-Layered Sintered Filter Disc

316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity.

The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required.


Parameters
Material:� Stainless steel 316 L
Filtration accuracy:� 50 microns
Heat resistance:� 600 �°C
Size: Diameter95mm*Thickness6.0mm


Features
Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear.
High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required.
Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern.
Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications.

Applications
The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.

Product Introduction

Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.

Due to their stability, mechanical strength, and durability, multi-layer sintered metal mesh filters can be made into various sintered filter elements, such as cylinders, filter cartridges, candles, and discs. TOPTITECH provides customized sintered wire mesh filters to meet your specific requirements. We are committed to providing customers with high-quality filtration solutions, ensuring stability and efficiency in various applications.



Parameters

Material: SUS334L SUS316L

layers: single layer, 2 to 3 layers, 5 layers, and 6 layers or customized

Sheet sizeï¼?18" �? 48" 24" �? 48" customized


Application

Oil and gas production

Drug

Chemical industry

Food

Aerospace

Polymer filtration

Energy and Nuclear Power

Product Introduction

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperatures. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Multi-layer metal sintered mesh filter elements are widely used in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation) in machinery ships, petroleum, chemical industry, power plants, fuel, pharmaceuticals, food and other industries, such as oil sand separation in oil fields ; high temperature gas dust removal; beverage filtration; oil filtration and water treatment, etc.


Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.
Features
1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear.
2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments.
3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications.
4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments.
5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications.
Application aspects and industries
Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break.
Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.

Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.
Parameters
Material: SUS334L SUS316L
layers: single layer, 2 to 3 layers, 5 layers and 6 layers or customized
Sheet size customized
Features
1.Uniform pore size

2.High temperature resistance and corrosion resistance

3.Cleanable and Reusable

4.Micron-level pore size

Different layers has different performance characteristics
Single layer sintered wire mesh is formed by diffusion bonding, resulting in a permanent geometric shape, pore size and filtration level. It is a cost-effective alternative to mesh filters and commonly found in disc, ring, and simple cylindrical shapes.

Two to three layers of sintered wire mesh have good mechanical strength and medium-sized pores, suitable for manufacturing pleated cylindrical filters, candle filters, and sintered discs. This type of sintered wire mesh has a filtering layer with the desired pore size sandwiched between outer and inner protection layers.

Five-layer sintered wire mesh consists of one layer of fine woven wire mesh sandwiched between two layers of coarser woven wire mesh protection layers. These three layers of woven wire mesh are then sintered together with two support layers to enhance the filtration performance. This type of sintered metal wire mesh laminated plate has a wide range of applications in chemical processing, food and beverage, pharmaceuticals, transportation, and is used for liquid and gas filtration, fluidized beds, and other applications.
Application
Oil and gas production
Chemical industry
Food
Aerospace
Polymer filtration
Energy and Nuclear Power

All Filters Available According to requirement with Core and Without Core

Introduction:
The main filter material of the stainless steel sintered filter element uses 304, 304L, 316, 316L stainless steel fiber sintered felt and stainless steel woven mesh as the main filter medium. The stainless steel fiber sintered felt is a porous deep-shaped filter material made of stainless steel fibers through high temperature sintering; stainless steel; Woven mesh is woven from stainless steel wire.
characteristic:
1. The stainless steel precision filter element has high porosity, good air permeability, low resistance and low pressure difference;
2. After the stainless steel precision filter element is folded, the filter area is large and the dirt holding capacity is large;
3. The stainless steel precision filter element is resistant to high temperature and corrosion, and is suitable for filtering high viscous liquids;
4. Good regeneration performance, can be used repeatedly after chemical cleaning, high temperature and ultrasonic cleaning;
, All stainless steel structure, wide chemical compatibility;
The main technical parameters:
1. Working temperature of stainless steel precision filter element: 500
2. Filtration accuracy: 1-200um
3. Working temperature: 0.1-30MPa
4. Filter element specifications: 5-40 inches (can be made according to user requirements)
5. Interface form: threaded interface, 222, 226, 220, etc.

Hi-tech Filters is a proven leader in Filter Cloth for a host of mining, beneficiation & Palettization Process applications, including but not limited to processing of high-value metals such as:

Iron Ore

Zinc & Lead

Chromium & Nickel

Rare earths & Cobalt

Molybdenum

And more

Hi-tech Filters has a host of mining filter press cloth solutions and as the needs of the industry evolve, we will continue to innovate and provide engineered filtration solutions that address changing orebodies, locations, and increasingly demanding mining productivity requirements.

Polypropylene Mono x Multi Filter Cloth

Hi-tech Filters offering Polypropylene Monofilament x Multifilament Calendared Filter Press cloth to achieve over 2000 cycles in Iron Ore (Beneficiation and Palletization filtration)

Solutions for Abrasion and High-Velocity Slurries

Hi-tech Filters offers filter Cloth designed with welded High performance feed necks, which are:

Abrasion-resistant for longer cloth life

Designed to minimize product loss at the neck &

Excellent for extremely high velocity mining slurry.

Reduction in maintenance costs associated with the longer number of cycles between cloth changeouts

Better cake release

Significant increase in filter presses up-time


Lower documented cake moisture for lower hauling costs

Did you know that Hi-tech Filters custom-manufactures top-quality replacement cloth for all makes and models of mining filter press and we will custom-design fabrics to meet the specific production goals for your mine?

We are particularly expert at manufacturing Mining Filter Cloth for 2.0m x 2.0m filter presses and 2.5m x 2.5m filter presses!