Tl Type Precision Straightener

For different thickness material continuous punching use

Work together with uncoiler machine for automatic production

Can be customized

Feature:

1. It is updated product of H series straightener specially designed for punching super thin products. As we all know, coil material can not produce good products without flattening and stress relieving treatments; therefore, the performance of the straightener is critical in the production process.

2. The flattening and the straightening secondary wheels adopt imported SUJ2, milling after HRC60° heat treatment and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.

3. The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.

4. Every straightening wheel of S series precision straightening machine is equipped with leveling assistant wheel to ensure that it will not be bent in the production process, thus improving the flatness quality of products.

5. The fixed type of auxiliary roller improves the rigidity of the lower wheel and prevents deformation under force.

6. The upper auxiliary roller is of floating type, to obtain different pressure according to needs, strengthen the leveling strength life of leveling wheel and improve the flatness requirement of plate surface.

7. The transmission gear is lubricated by forced cycle immersion oil, which can reduce the wear of the gear and work under high temperature for a long time.

8. The transmission mechanism adopts synchronous and independent transmission for each leveling roller, which reduces the side clearance tolerance accumulated by gear group transmission and improves the flatness requirement of plate.

9. The addition of lubrication system can prolong the life of the machine and keep the machine in stable working state for a long time.

10. Because material is qualitative, makings width and makings thick different, do not have unified numerical reference so, because this suggests, take before large quantities of production small segment material tries correction first, wait for after achieving the effect again successive production.
11. Universal energy saving drive, high performance aluminum and stainless steel straighteners.

For different thickness material continuous punching use

Work together with uncoiler machine for automatic production

Can be customized

Feature:

1. It is updated product of H series straightener specially designed for punching super thin products. As we all know, coil material can not produce good products without flattening and stress relieving treatments; therefore, the performance of the straightener is critical in the production process.

2. The flattening and the straightening secondary wheels adopt imported SUJ2, milling after HRC60° heat treatment and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.

3. The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.

4. Every straightening wheel of S series precision straightening machine is equipped with leveling assistant wheel to ensure that it will not be bent in the production process, thus improving the flatness quality of products.

5. The fixed type of auxiliary roller improves the rigidity of the lower wheel and prevents deformation under force.

6. The upper auxiliary roller is of floating type, to obtain different pressure according to needs, strengthen the leveling strength life of leveling wheel and improve the flatness requirement of plate surface.

7. The transmission gear is lubricated by forced cycle immersion oil, which can reduce the wear of the gear and work under high temperature for a long time.

8. The transmission mechanism adopts synchronous and independent transmission for each leveling roller, which reduces the side clearance tolerance accumulated by gear group transmission and improves the flatness requirement of plate.

9. The addition of lubrication system can prolong the life of the machine and keep the machine in stable working state for a long time.

10. Because material is qualitative, makings width and makings thick different, do not have unified numerical reference so, because this suggests, take before large quantities of production small segment material tries correction first, wait for after achieving the effect again successive production.

For different thickness material continuous punching use

Work together with uncoiler machine for automatic production

Can be customized

Feature:

1.This series of straighteners are specially designed for the terminal products requiring high precision planningã??As we all know, coil material without leveling and stress elimination is not able to produce good product, so the performance of straightener in production plays a key role, and most of the precision straightener cost too much, so we introduced this superior and cheap product.

2.The straightening wheel and auxiliary wheel of this machine are made of imported SUJ2, and they are ground after heat treatment HRC60 degrees, starts production after plating the hard chrome and the milling to ensure the uniform of the chrome layers and the form tolerances of each bearing.ã??

3. The flattening adjusting adopts the single point balancing equipment ,with the index ring, which can find the leveling point rapidly.

4. Except the straightening roller, the additional feeding wheel improves the material punching precision.

5. Adopt the high precision wheels to prolong the operation time, and the frequency converter can be choosen according to the clients requirement, which enable the special material panel straightening more competitive.

6. Due to the difference in material quality ,material width and material thickness, there is no uniform numberical reference. Therefore, it is suggested to take small sections of material for straightening before mass production and continue production after reaching the effect.

Sculpting Soap Perfection: The Foot Operated Artisanal Stamping Marvel

Introducing the Foot Operated Soap Stamping Machine: Revolutionizing soap production through innovative design and precision engineering. This remarkable machine combines cutting-edge features, adaptable technical specifications, and exceptional benefits, all housed within a standard-sized framework.

Features: Crafted with a robust cast iron body, the machine boasts durability and longevity. The critical components, including the die mold, are expertly fashioned from both mild steel and stainless steel, ensuring reliability and resistance to corrosion.

The ergonomic design takes center stage with an adjustable seat, catering to user comfort during prolonged stamping sessions. The machine's adaptable ram and weight system guarantee seamless stamping, allowing for precision adjustments. This unique system also empowers users to fine-tune the pressure exerted by effortlessly modifying the position of the dead weight, enhancing control and flexibility.

Technical Specifications:

Size: Standard
Body Material: Cast Iron
Die Mold Materials: Mild Steel and Stainless Steel
Operation: Foot Operated
Ergonomics: Adjustable Seat
Pressure Control: Adjustable Ram and Weight
Soap Ejection: Ejector Pin-equipped Die Mold
Use: Printing Soap Cakes & Bars

Uses: The Foot Operated Soap Stamping Machine finds its place at the heart of soap production facilities, streamlining the process of imprinting intricate designs onto soap cakes and bars. Its versatile capabilities extend to a wide range of soap types and sizes, offering manufacturers the ability to create captivating and customized products that stand out in a competitive market.

Benefits:

Precision and Consistency: The machine's adjustable settings enable meticulous control, ensuring uniform and consistent imprints on each soap.
Enhanced Ergonomics: The ergonomic seat promotes operator comfort, reducing fatigue during prolonged usage and increasing overall productivity.
Flexibility in Pressure: With the capacity to adjust pressure levels, soap manufacturers can tailor the stamping process to suit different soap compositions and designs.
Effortless Operation: The foot-operated mechanism simplifies usage, allowing operators to focus on precise positioning without the need for constant manual adjustments.
Efficient Ejection: The incorporated ejector pin facilitates the seamless removal of stamped soaps from the die mold, streamlining the workflow.
Durability and Hygiene: The choice of cast iron, mild steel, and stainless steel materials ensures longevity, resilience against wear, and compliance with hygiene standards.

Bath Soap Simplex Plodder Machine

Worm Screw Sizes: 3 Inch, 4 Inch, 5 Inch, 6 Inch, 8 Inch, 10 Inch, 12 Inch (Custom sizes available)

Raw Materials Used: Mild Steel, Cast Iron, Aluminium Silicon, Stainless Steel (if required)

Technical Specifications:
Machine Type: Simplex Plodder
Worm Screw Press: Single Worm, Diameter options available
Motor: 4 Inch Plodder runs on 5 hp, 3 Phase, 1440 rpm (As per plodder size & type)
Mouth Piece: Equipped with die heater and refining screen barrel
Cooling: Cooling tank and conical end pipe for optimal back pressure
Changeable Extrusion Die: Allows for versatility in soap bar shape
Refining Screen: Removes air bubbles, homogenizes soap
Heating Device: Maintains proper temperature, removes moisture and impurities
Electric Thermostat: Regulates temperature for optimal processing
Cooling Jacket: Prevents excessive heating, ensures solid soap bars

Capacity and Uses:

The Bath Soap Simplex Plodder Machine is designed for forming various types of soap bars, including toilet soap, bath soap, laundry soap, hotel soap, and medicated soap. It efficiently processes thin soap strips from the triple roll mill, strongly compresses and forwards them through a conical forepart, and forms soap bars of desired shape and width.

Benefits and Features:
Efficient Extrusion: Worm screw press ensures thorough compression and uniform extrusion of soap material.

Heating and Refining: Die heater, refining screen, and heating device maintain proper temperature, remove impurities, and create smooth bars.

Customization: Changeable extrusion die allows for different soap bar shapes.

Cooling Jacket: Prevents excessive heating during back pressure, ensuring solid soap bars.

Electric Thermostat: Precise temperature control for optimal processing.

Easy Maintenance: Smooth operation and easily maintainable components.

Space Efficiency: Requires minimum working space.

Ergonomic Design: Appropriate working height for comfortable operation.

For different thickness material continuous punching use

Work together with uncoiler machine for automatic production

Can be customized

Feature of SNL Straightener:

This is a special designed straightener for material that need high precision punching treatment. As we all know, coil material fails in the key functions without the flattening and stress relieving treatments.

The flattening and the straightening secondary wheels adopt the imported SUJ2, milling after HRC60°heat treatment, and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.

The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.

Each straightening wheel of the S series precision straightener adopts the secondary straightening wheel to prevent the distortion in the manufacturing process from happening, which improve the products flatness quality.

With the fixed bottom secondary roller enhanced the bottom wheel rigidity and prevent it distorts.

Upper secondary roller adopts the floating style, and obtains different pressure according to the requirement, to strengthen the life of the straightening wheel and improve the surface flatness requirement of the panel.

The transmission wheel adopts the compellent cycling immersion oil lubrication to reduce the wheel abrasion and be able to work under the high temperature condition for a long time.

Adopts the synchronous transmission structure to transfer each leveling roller individually to lower the panel surface flatness improving requirement because of the interspace caused by wheels rotating.

The additional lubricating system prolonged the machine life span and enables it to work under the stable condition in a long time.

Due to the differences of the material quality, width and thickness, there are no fixed values as the preferences; therefore, taking some materials for pilot run before the mass production and start the continuous assembly after it reaches the standard.

3 In 1 NC Servo Straightener Feeder W/Uncoiler

Save Looping Space, Increase Safety Coiled material is from uncoiler through both left and right free guide rollers with advance photo sensors keeps looping. Through the opener device and bending roller system feeding the coiled material from up to down, passing opener device, coil tip flatness device, pinch rollers, work rollers, feed rollers to make the coiled material passing in an excellent smooth feeding

STANDARD ACCESSORY:

Electric eye loop control system

Feed and straightener rolls hard chrome plated

Outgoing catenary to assist and support the material

Hold down arm device

Feeding line easily adjusted by advance worm gear screw jacks device

Uncoiler with inverter control

Reference indicator adjuster

Eccentric Roller (Upper)-easy to set up the up curve or down curve feeding exit direction

Hand-set coil width guide at outlet side

Hand-wheel-adjusted coil width guides at straightener inlet side

Threading table device

Coil tip de-bender

Uncoiler with air disc brake

A-frame type coil keeper



OPTION:

LIHAOS coil car



Features

1. Flexible operation mode: All the functions of the feeder are concentrated on the PLC and a portable knob. The operator can fix all the movement functions of the device in one place.So dont worry about operating or wasting time because there are too many function keys.

2. High efficiency and safety: It reduces unnecessary time and improves work efficiency that mechanical action instead of manual operation. And it has a large number of auxiliary functions of feeding and supporting materials, so that the operator can keep away from the material to the maximum extent.

3. Convenient control mode: Users can freely switch between punch master or device master according to their needs, which maximizes the adaptability of the device and save costs for users.

4. Reasonable footprint: While Lihao NCHF series are powerful, the form factor are also the most reasonable in the industry, which can maximize the cost of the site.

5. Strong control system compatibility: The NCHF series uses a full set of Japanese Mitsubishi control systems, which are compatible with various standards at home and abroad. Users do not need to worry about data conversion and other issues, and can directly operate.

6. Reasonable design: The NCHF series is the first product in the industry to introduce industrial design. While ensuring the basic performance of the equipment, it maximizes the visibility of the equipment and improves the comfort of operation.

Uncoiler & Leveler



Feature

1The decoiler is integrated with straightener, covering a small area, easy to operate.
2Suitable for various metal material thickness in 0.4-2.5mm
3Adopt the whole steel frame body, which has the advantages of strong structure, stable operation, less occupation and save space.
4The roller is made of solid bearing steel, heat treatment HRC60, and then grinding after hard chromium plating, with strong durability.
5The tension of brake device can be adjusted to make the roll running more smoothly and increase the load capacity.
6Electronic control adopts imported electromagnetic contactor and electronic components, with few faults and long using life.
7Hydraulic expansion is optional, suggested for the heavy material.

Straightener Cum Decoiler

Description :

The 2 in 1 Uncoiler & Straightener saves space and increases productivity.

Straightener can be opened to clean rollers.

Straightening & thickness adjustment by 4 worm gear micro adjusters suitable for high processing requirements with 0.1mm advance reference indicator.

Roller material uses bearing steel, high frequency thermal treatment to hardness HRC60, hard-chrome plated and ground finished.

High rigid mechanical design, sturdy construction, and high power output to secure proper straightening and feeding during high speed processing to increase production efficiency.

Optional Coil Car automatically prepares coil to increase efficiency and productivity.

Japanese design and quality.

Standard Feature:

Feed and work rolls with hard chrome plated treatment

Outgoing centenary to assist and support the material

Pneumatic hold down arm device

Uncoiler with 2 sets photo sensor control

Straightener with inverter control

Reference indicator adjuster

Uncoiler with air disc brake device

A frame type coil retaining arm

Hand-wheel-adjusted coil width guides at straightener inlet side

Hand-set coil width guides at outlet side



Option:

Coil Car

Hydraulic expansion of the mandrel



General Features

1ã??Decoiler and straightener 2 in 1 machine, can improve the plants utilizable space.

2ã??The straightener adopts balance fine adjust device, suitable for process high precision products.

3ã??The rollers adopt the solid bearing steel and hard chrome plating treatment.

4ã??This equipment has three different types according to clients requirements: thin, medium and thick, can work with the related NC feeder to meet different punching requirements.