Hdpe Pipe Production Line

Product Introduction
PET spunbond substrate fabric compared with short fiber polyester tire has high tensile strength, elongation, stability, aging resistance, long service life, good wettability and other characteristics, as the internationally recognized high-performance SBS, APP and other modified asphalt waterproof roll tire.

Application Area
Modified asphalt waterproof coil is widely used in waterproof concrete building, such as building roof, underground structure, high-speed railway, tunnel, highway and railway bridge waterproof field.

The polyester staple fiber machine (PSF plant) takes virgin PET Chips, recycled Bottle Flakes, Popcorn and Lumps, etc., as raw material, with continuous drying (or batch drying through Vacuum Dryer), high pressure melt spinning process engineering and VFD controlled Spinning & Stretching process engineering to produce normal Staple Fibre, High Tenacity Low Elongation Staple Fibre and Hollow Fibre. Single plant capacity is 15T.P.D. to 80T.P.D.
Equipment Technical Data
Titer Range dtex 6.67-16.67
Spinning Pos. nos. 6-24
Spinning Pitch mm 700, 750
Plant Capacity TPD 15-80
Spinneret dia. mm 328, 358, 410
Spinning Mechanical Speed m/min 500-1,500
Spinning Processing Speed m/min 500-1,300
Stretching Mechanical Speed m/min 240
Stretching Processing Speed m/min 230
Total Tow Titer at Stretching dtex 600,000-3,000,000
Stuffer Box Width mm 160-410
Cutting Length mm 25, 32, 38, 44, 51, 64, 76, 101
Bale Weight kg 200-350
Application:
Cushions Pillows Quilts Toys Jacket Mattress Non woven carpet Automotive felts, speaker felts, geo textiles, polyfill wadding, filter fabrics and other acoustics as well.

Spinning Line: Continuous Dryer Hopper Screw Extruder Polymer Pipe Filter Spin Beam (Meter Pump System, Spin Pack, Spinneret) Quenching Unit Interfloor Duct Draw-off Wall Capstan Roller Sunflower Gearing Unit Automatic Fiber Can Device

Drawing line: Can Creel Inlet Thread Guide Tow Guide Stand Dipping Bath 1st Draw Stand Draw Bath 2nd Draw Stand Draw Steam Chest 3rd Draw Stand Tow Stacker Crimper Steam Box Crimper Silicone Oil Sprayer Machine Tow Tension Stand Cutter Fiber Spreading Machine Relaxer Fiber Blowing system Baling Press

Hdpe pipe production line consists of extruder , head die , vacuum calibrator water tank , tractor , cutting machine and stacker etc. With reasonable structure , stable property and high output , so it is ideal line to produce hdpe pipe products . 
   composition of this line 

Single screw extruder 1 set mark line single screw extruder 1 set head die 1 set  vacuum calibrating water tank 1 set 4 claws caterpillar tractor  1set planetary cutting machine 1set roller stacker1set electric controller unit 1set 

The screw and barrel are the key for whole machine , which is made of excellent alloy steel 38crmoal , and processed by nitriding and polishing with thickness 0.35-0.7 mm .  so it can be used longer time and has the advantage of wear-resistance , corrosion resistance . 

About temperature control system , it can be used the temperature sensor and controller to be controled automaticlly . The mode is cast aluminum to be heated and blowers to be cooled .

About the head die
The head die is made of alloy steel , high strength , good wear-resistance . Stable extrusion shape , so it is good to be applied to the water supply pipe products .

About the transport system , both gear and shaft parts are made of high strength alloy steel with carburizing and quenching , so it has the features of high loading capacity , stable running , low noise and high effiency etc.

HDPE Pipe Production Line
High-Density Polyethylene (HDPE) pipe production line is an advanced manufacturing setup designed for the efficient production of HDPE pipes. HDPE pipes are known for their exceptional durability, flexibility, and corrosion resistance, making them widely used in various industries for transporting fluids and gases.

HDPE tube production line is highly automated and operates continuously to ensure efficiency and precision in manufacturing. It's capable of producing pipes of various sizes and specifications to cater to diverse industrial, agricultural, municipal, and residential needs.

Features of HDPE Pipe Production Line
The machine host extruder using the special treatment single screw extruder, and the forming product is good.

This series HDPE pipe production line is mainly used for producing pipe of water supply and drainage in the field of agriculture and construction, cable and ect.

This HDPE pipe extrusion machine group consist of vacuum calibration tank, haul-off unit, cutting unit, stacker and so on.

The machine units can adopt the single screw co-extruder for extrusion.

The production pipe diameter range: �¦20-�¦2000mm

The extrusion line adopt the electrical system: ABB speed governor, Japanese RKC temperature controller, SIMENS contactor.

HDPE Pipe Production Line Application

HDPE pipe extrusion machines serve various industries and sectors, including:

Water Supply and Distribution: HDPE pipes are widely utilized for water supply networks in municipal, residential, and industrial areas due to their durability, corrosion resistance, and flexibility, making them ideal for transporting potable water over long distances and diverse terrain.

Specially-designed spiral moulds for pe pipes, with inside oil controlling temperature system.

Beautiful and practical stainless steel body for the vacuum calibration and spray cooling system, unique multi-section vacuum system ensures the stable sizing and cooling for pipes; special spray cooling system improves the cooling efficiency; special water position, water temperature system make the machine more intelligent.

Hauling-off unit adopts particular pedrail structure, which is easy and convenient for operation; pedrail clamping uses mechanical and pneumatic combining system, which is more reliable.

Cutting system adopts saw blades and planetary cutting means; sumping uses hydraulic system, which ensures the smooth cross section; equipped with dust-collecting unit, which ensures the clean working environment.

Main technical data:
Model emsg-65/30 emsg-90/30 emsg-120/30 emsg-150/30 emsg-120/33 emsg-150/33
Pipe size/mm d16-63 d75-160 d160-315 d200-450 d315-630 d400-800
Screw diameter/mm 65 90 120 150 150 150
L/d 30: 1 30: 1 30: 1 33: 1 33: 1
Capacity/kg/h 80-160 180-220 250-400 500-600 700-900 800-1000
Hauling speed/m/min 0-16 0-10 0-6 0-3 0-2 0-1.5
Cutting means saw blade or non-scrap cutting planetary cutting planetary cutting planetary cutting planetary cutting.


Wooden case or other moistureproof packages

Brief introduction:
This line is applicable to produce HDPE water & gas pipe. Extruder adopts high-efficient screw, two main machines, aircraft nose, charge-in of mould centre, spiral shunting type complex machine head.
Adopt PLC angle automatically control.




Export packaging.

COD HDPE cable communication protect pipe production line

Advantage
1. Easy operation;
2. stable running ,
3. high output , and very popular in home country and abroad.



Product Parameters
Model SJ-75(PE)
L/D 30:1
Pipe Diameter(mm) 50-200
Output(kg/h) 150-200
Production speed (m/min) 1.5

Main Parameters
Model SJ-65/33(PE) SJ-90/30(PE)
L/D 33:1 30/1
Pipe Diameter(mm) 16-32 32-63
Output(kg/h) 150 200
Production speed (m/min) 12-15 8-15
Power (kw) 37 50

The machinery electric parts details
ITEM
1 Motors
2 PLC (customized) SIEMENS 200 series
3 Interface module(customized) SIEMENS
4 Touch screen(customized) SIEMENS
5 Low voltage electrical SIEMENS&SCHNEIDER
6 Inverter ABB
7 Temperature control system OMRON

Marking line extruder
Extruder
Vacuum tank
Spray tank
Haul off
Cutter
Mold

Hdpe underground water pipe plastic pipes pe100 pipes dn400 hdpe water pipe

Sdr11 and sdr17.6

White hdpe water pipesunderground hdpe plastic pipe

Dn20-630mm hdpe water pipe sdr11 and sdr17.6

Sdr11 and sdr17.6

Hdpe underground water pipe features
1. Health: nontoxic, not scaling. It does not contain heavy metal additive and will not breed
Bacterium
2. Chemical resistance
3.Size: 16mm to 1400mm
4.Thickness:2.3-102.9mm
5.Pressure rating:0.6mpa, 0.8mpa, 1.0mpa, 1.25mpa, 1.60mpa
6. Color: black, black or other colors on request
7.Connection:socket fusion joint, butt fusion joint, electro fusion joint, flanged joint
8.Standard:gb/t13663-2000
9.Certification:iso9001:2008



Hdpe underground water pipe applications
1.City water pipe network system.
2.Urban and rural water pipeline .
3.Chemical industry, chemical fiber, food, forestry, printing and dyeing, pharmaceutical. Light
Industry, paper-making, metallurgy industrial pipeline.
4.Agricultural irrigation pipe.



Hdpe underground water pipe advantages
1.Nontoxic: no heavy metal additives, would not be covered with dirt or contaminated by
Bacterium
2.Corrosion resistant: resist chemical matters or electron chemical corrosion
3.Lower installation costs: light weight and ease of installation can reduce installation costs by as much as 50% over metal piping system
4.Higher flow capacity: smooth interior walls result in lower pressure loss and higher volume than metal pipe
5.Longevity: more than 50 years under proper use
6.Recycled and environment-friendly