Pdc Cutter

Polycrystalline Diamond Compact(PDC) is sintered with diamond and WC under ultrahigh pressure and temperature. Combining with the advantages of diamond and WC, PDC is with extremely high wear resistance and excellent impact strength. It is widely used in drilling for all sorts of geological terrane. Such as oil,geological and engineering drilling, etc.

PDC CUTTER
The artificial PDC hole cutter, crafted from polycrystalline diamond integrated with a carbide matrix, combines diamond's inherent hardness and thermal conductivity with carbide's strength and resilience. Leveraging diverse tooth configurations and specialized post-processing techniques, it effectively reduces residual stress, ensuring a robust interface bond, yielding unparalleled thermal stability and impact toughness.

Types Of PDC Cutter

Standard PDC Cutter
Diamond composite flat teeth primarily serve in the realms of oil and gas drilling, geological exploration, coal drilling, and stone processing as essential components of drilling and cutting tools. PDC dome/round inserts, tailored for exceptionally abrasive and hard formations, are predominantly employed as gauge inserts in DTH bits.

Shaped PDC Cutter
Benz teeth, ridge teeth are suitable for drilling soft to very hard formation, through hard interlayer and other complex formation drilling.

What Are PDC Cutter Made Of?
01
Cutters
Cutters are made from a carbide substrate and diamond grit.
02
High Heat
High heat of around 2800 degrees and high pressure of approximately 1,000,000 psi forms the compact.
03
Cobalt Alloy
A cobalt alloy is also present and acts as a catalyst to the sintering process.

As a drill bit manufacturer, we will do our best to meet all the needs of customers.

If you want to know more types of diamond pdc bit, please visit our website.

Dome pdc cutters conical pdc cutters hemi-spherical pdc cutters can increase the impact resistance of the pdc, widely used for dth drill bit, tricone roller bits and pdc oil drill bit.

Domed Type PDC Cutter
Flat Face PDC cutter for Coal mining,Geological exploration,Stone processing.
1. Shape:Flat shape,Sharp-edged shape,Cambered shape;
2. Application:Making geological and coalmine drill bits for medium-hard rocks;for geological&coalmine drill bits for soft rocks;making geological&coalmine drill bit for hard rocks;
3. Advantages:High wear resistance and impact resistance;faster rock breaking speed in soft rocks;longer useful life,and High impact resistance in hard rocks.
Flat Shape PDC Cutters for Oil and Gas Drilling.
Size: 0808, 1004, 1008, 1204, 1304, 1308, 1313, 1608, 1613, 1616, 1908, 1913,1916, 1919, etc.
Application:With high hardness, abrasion resistance and impact resistance, they are widely used for oil/gas drill bits;

SHAPED PDC CUTTER
Polycrystalline Diamond Composite (PDC) merges thin layers of diamond with a cemented carbide base, blending diamond's wear resistance with carbide's impact resilience. Its perpetually sharp edge excels in oil and geological drilling within soft to medium-hard formations. Our products, spanning petroleum geology to aerospace and intelligent manufacturing, serve global clientele.

Types Of Shaped PDC Cutter
Triangular Shaped PDC Cutter
The high toughness of the carbide reduces thermal damage and wear on the surface of the laminate.

Stud PDC Cutter
Stud PDC Cutter are made from tungsten carbide substrate and synthetic diamond grit. They are widely used in geothermal energy drilling, mining, water well and natural gas drilling and oil well drilling

Round Square PDC Cutter
The Round Square PDC Cutter excels in cutting marble quarries and is also used in geological exploration, oil drilling, coal mining, well drilling, and road drilling. It boasts high hardness, wear resistance, rapid drilling speed, and prolonged lifespan.

PDC Cutter Head
When drilling soft to medium-hard formations, a PDC Cutter Head with a variety of characteristics is used, and the bit profile design is adjusted to suit different drilling applications in different formations.

Double Chamber PDC Cutter
Reinforced PDC cutters feature a second chamber on the diamond layer, enhancing their durability under heavy loads. Their impact strength is up to three times that of standard cutters.

1.Premium Quality PDC Cutters for Oil & Gas Drilling and Mining
2.1313, 1613 & 1913 in quantities sales for home and export
3.High Wear/Abrasion Resistance and High Impact Resistance
4.Thermal Stable with excellent adhesion between Diamond & Carbide
5.Quality Products at Competitive prices, Good Cost Efficiency,
6.Consistent Quality and Performance proven by lab testing and field testing,
7.For oil drilling and mining bits.


plastics box

Description: PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Size:0608, 0808, 1304, 1308, 1313, 1613, 1616, 1913, 1916
Shape: Plain/flat, Round, Spherical/Dome, Conical etc.

Description: PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Size:0608, 0808, 1304, 1308, 1313, 1613, 1616, 1913, 1916
Shape: Plain/flat, Round, Spherical/Dome, Conical etc.

PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Alias:
Polycrystalline Diamond Compact
PDC Inserts
Application:
Petroleum
Oil field PDC bits
Size:
0608, 0808, 1304, 1308, 1313, 1613, 1616, 1913, 1916
Shape:
Plain/flat, Round, Spherical/Dome, Conical etc.
The diamond drill bit is used in nearly all applications including geothermal energy drilling, mining, water well and natural gas drilling, and oil well drilling.
Total depths range from 100' to 20,000'.


Application of PDC cutter
PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits.
PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.


Advantages of PDC cutters
New cutting surfaces will appear during the course of abrasion, which keeps effective cutting rocks
High strength, high hardness and high wearing property of diamond layer as well as good self-sharpening
PDC drilling bit made of such PDC will break up rocks depending on shearing action when it works, which is more effective than crushing of rocks by roller conebit or plowing and grinding of rocks by diamond impregnated bit
The serrate structure combination between polycrystalline diamond layer and hard alloy substrate allows more fixed combination between the two layers and more impact resistance of the whole PDC.


Correct use of PDC drill bits
PDC bits work best in large sections of homogeneous soft to medium hard formations.
Not suitable for drilling gravel layer and soft and hard interlaced formation.
It adopts low drilling pressure, high speed, and large displacement for drilling, and the drill bit has a good effect.
Before the drill bit goes into the well, the bottom of the well should be cleaned to ensure that there are no metal falling objects.
When the drill bit just goes into the well, it is necessary to use a small WOB and low rotational speed to run in harmony, and resume normal drilling after the bottom hole is formed.
PDC drill bits are integral drill bits without any moving parts and are suitable for high-speed turbine drilling.