More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
PRODUCT DETAILS
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
12A2 Diamond grinding wheels used for sharpening and finishing of front surface of reamer teeth, hobbing cutters, circular saws, drawing dies and tools made of hard alloys. Many customers from foreign countries (such as USA, UK, Thailand, India) purchase our 12A2 wheels to grind tungsten carbide tools, they achieve good working performance.
Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Details:
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
Advantages Of Peripheral Diamond Wheels:
* High durability, long life
* Good edge quality of inserts
* Good surface accuracy retention
* High stock removal efficiency
Application Of Peripheral Diamond Grinding Wheels:
Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.
Materials of workpiece: tungsten carbide, ceramics, PCD/ PCBN inserts, etc.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels:
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Details
The trend in carbide drill / end mill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and job that is being ground.
MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. these wheels are made of a new generation bond. hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both fresh tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
The Unique Properties of the Hybrid Wheels:
Capable of taking higher depth of cuts, high lubrication at the point of grinding, lesser load on the spindle motor, increased profile retention on the wheel, lower grinding force on the work place, which results in lesser work place deflection during grinding.
These Properties of the Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased rate of material removal with high temperature stability.
* Reduced grinding time per component
* Low and constant power consumption
* High profile stability and better machine productivity
* Long wheel life and long dressing interval.
Hybrid Bond Diamond Wheel Product Description
E-Grind provides the best performance tool & cutter wheels for various processing demands such as milling cutters, drills and carbide insert etc. Like hybrid bond grinding wheels for cutting tools, diamond cup wheel.
For large stock removal and high feed speed, low machine power. E-Grind has newly developed hybrid wheels, which ensure higher material removal without compromising the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both new tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
Hybrid wheels can provide below benefits:
1)Extremely high stock removal rates
2)Maximum cutting ability
3)Easy dressing
4)Higher productivity
5)Shorter process time during flute grinding
6)Low grinding forces
7)High process stability
8)Quiet and even grinding process
9)Best tool quality
Our New Generation Hybrid Diamond/CBN Grinding Wheel, especially used for CNC tools grinding machine, such as: ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN and so on. Have shown excellent grinding performance influence grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our hybrid diamond/ CBN grinding wheel.
Vitrified diamond grinding wheels for PCD & PCBN tools
Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
Grit Size: rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#)
Model: 6A2 vitrified diamond wheel, resin diamond wheel, metal diamond wheel
Alias: vitrified bond diamond wheel, pcd grinding wheel
Application: PCD & PCBN tools grinding
Applications of vitrified diamond wheels for PCD and PCBN tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption
* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Specifications of vitrified diamond grinding wheel
Model D (mm) T (mm) H (mm) W (mm) X (mm)
6A2
PCD Tool Grinding 150 40 32 40 5 10 15 20 10
125 40 32 40 5 10 15 20 10
100 40 20 32 40 3 5 10 15 20 10
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)
Grain size selection of vitrified diamond grinding wheel
Grain Size Machining Type Application
W40(500# D35) W28(D20) Rough Regrinding a blade edge profile and sharpening of much worn inserts
W20 (800# -1000#, D20) Universal Standard grain size also can get a high sharpening efficiency, good quality surfaces
W10 (1500# D15A) W7 (2000# D15B) Finish Finishing grinding - getting a very good quality of machined surfaces
W5 (3000# D7) W3.5 (4000# D3) Super Finish Super finish grinding - getting a brilliant quality of machined surfaces
Others grits can be made according to customers' requirements.
PCD and PCBN tools for Grinding machines
Ewag, Anca, COBORN, Farman and others PCD grinding machine.
(More SuperHard provides a full range of PCD and PCBN tools solutions � PCD Grinding www.moresuperhard.com)
Application cases of vitrified diamond wheels for PCD tools grinding
* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer
PCD grinding wheels size 150D * 40T * 40H * 8W * 10X
PCD grinding wheels grain size rough #325, finishing #1500
Workpiece materials PCD grinding
