Lead smelting rotary furnace is widely used for the Lead paste smelting of Battery recycling plants all over the world. SM Industry have rich experience in providing complete system according to customer requirements, which includes: rotary furnace and filters.
The rotary furnace is consist of furnace body, driving system, burner hole, off-gas holefilters.
Equipment name:� Lead smelting rotary furnace Capacity:� 1~20Tons/batch
Application:� Lead acid battery recyclers, Lead ore smelter, Secondary Lead smelters Raw material:� Lead paste from used battery, Lead ore, Lead dross, Lead slag, crude Lead, and other Lead containing materials
Product: 98% purity crude lead Fuel: natural gas, heavy oil, petroleum coke
Brick: Mg-Cr brick Burner: pyronics burner
Motor and reducer: China famous brand motors and reducers Related equipment: battery crushing and separation system, Lead kettles, ingot casting machine, Lead ladles
Advantages
1.Good adaptability. It can be used for the roasting and smelting for many type of materials, its capacity can tolerate 50-100% of changes. Comparing with reverberatory furnace, it has higher production energy rate and lower fuel consumption.
2.Small length-diameter ratio, small temperature difference, quick heat transferring, and uniform smelting temperature in the furnace.
3.High heat efficiency and good seal performance.
4.Furnace can rotate, which make the firebricks has a longer life service.
5.Good operation environment with high mechanization level and low labor intensity.
6.The rotating speed can be adjusted according to process requirements.
7.Fuel can be diesel, natural gas, gas, powdered coal, heavy oil, and so on. The gas after heat exchanger will enter surface cooler and then dust bag collector.
We can provide customized service for you, you are warmly welcome to visit us!
This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal.
In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process.
Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement.
The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made.
This process is also Lowest Space Consuming Plant.
The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations.
We can Control the Low Carbon Ferro Chrome, MS Steel and many more.
Rotary tilting refining furnace
The rotary tilting refining furnace is mainly used for the pyrometallurgical refining of recycled metals (mostly used for impure copper). In order to improve the technical and economic comprehensive indicators of the tilting refining furnace, it is best to have a copper grade higher than 90% when entering the furnace. For raw materials with lower copper grades, it is best to first undergo pre-treatment in the blast furnace and blowing furnace before entering the tilting furnace.
The furnace body of the rotary furnace is installed on a rotating frame, which, under the action of a hydraulic cylinder, can tilt the furnace body within a certain angle range to achieve process actions such as feeding, melting, and dumping slag. At the same time, the furnace body can rotate around its axis under the action of the transmission mechanism; The rotary motion improves the heating efficiency of the furnace and is of great significance for the overheating of the molten metal.
When melting metal in this furnace, a certain amount of slag forming agent needs to be added. The molten slag forming agent and slag liquid have a protective effect on solid and liquid metals, which can prevent metal oxidation
The burning loss rate of elements such as silicon and manganese in a rotary cupola is equivalent to that of a coke burning cupola. The content of carbon elements in the rotary furnace is decreasing, so it is necessary to add a certain amount of carburizing agent ( graphite) to the furnace material.
Atec Tilting Furnace is a Cubical Shell Furnace, which tilts by the Hydraulic/Motorized/Geared mechanism for pouring out the metal directly on the mould/Ladle for heavy Castings. Indirect type melting ensures the Loss of metals due to oxidation/Carbon deposit by the fuel or Combustion Properties. Furnace is lined with Refractory and Insulation brick to hold the liquid metal to a Temperature of 1200oC. This furnace lining by a brick is formed with extra locks mechanically to ensure the lining the tightness and holds the crucible to not to fall of while tilting the furnace.Our furnaces are designed for skin temperature of 65C (Maximum).
